| Last Modified: 11-29-2007 | 1.6 A | |
| Service Category: Power Source/Network | Section: Battery/Charging | |
| Model Year: 2008 | Model: Sequoia | Doc ID: RM00000189100WX |
| Title: 2UZ-FE BATTERY / CHARGING: GENERATOR: REASSEMBLY (2008 Sequoia) | ||
REASSEMBLY
1. INSTALL GENERATOR DRIVE END FRAME BEARING
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(a) Using SST and a press, press in a new bearing. SST: 09950-60010 09951-00470 SST: 09950-70010 09951-07100 |
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(b) Install the retainer plate with the 4 screws. Torque: 2.3 N·m (23 kgf·cm, 20 in·lbf) |
2. INSTALL GENERATOR ROTOR ASSEMBLY
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(a) Place the drive end frame on the pulley. |
(b) Install the rotor to the drive end frame.
3. INSTALL GENERATOR COIL ASSEMBLY
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(a) Place the generator washer on the rotor. |
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(b) Using SST and a press, slowly press in the coil assembly. SST: 09285-76010 |
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(c) Install the 4 bolts. Torque: 5.8 N·m (59 kgf·cm, 51 in·lbf) |
4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter 1.0 mm (0.0394 in.)) into the brush holder hole. |
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(b) Install the generator brush holder with the 2 screws. Torque: 1.8 N·m (18 kgf·cm, 16 in·lbf) |
(c) Pull out the pin from the generator brush holder.
5. INSTALL GENERATOR REAR END COVER
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(a) Install the terminal insulator to the generator rectifier end frame. NOTICE:
Pay attention to the mounting orientation of the terminal insulator. |
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(b) Install the end cover with the 3 nuts. Torque: 4.6 N·m (47 kgf·cm, 41 in·lbf) |
6. INSTALL GENERATOR PULLEY
SST: 09820-63011
09820-06010
09820-06021
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SST 1-A and B |
09820-06010 |
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SST 2 |
09820-06021 |
(a) Clamp the generator housing stay in a vice.
(b) Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
(c) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 N·m (398 kgf·cm, 29 ft·lbf)
NOTICE:
Check that SST is secured to the rotor shaft.
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(d) Insert SST 2, and attach the pulley nut to SST 2. |
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(e) Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration. Torque: 133 N·m (1356 kgf·cm, 98 ft·lbf) HINT:
Hold the adjustable wrench against the vice and tighten the nut securely. |
(f) Remove SST 2 from the generator.
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(g) Turn SST 1-B, and remove SST 1-A and B. |
(h) Turn the pulley and check that the pulley moves smoothly.
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